Lithium Niobate Fabrication Process Development and Optimization

Lithium Niobate has emerged as a promising platform in the field of integrated photonics. Like other mature photonics platforms, Lithium Niobate boasts low material absorption, allowing for the development of ultra-low-loss photonics waveguides. What sets Lithium Niobate apart is its electro-optic effect, which holds immense potential to revolutionize communication, sensing, and computing technologies.

However, a major challenge for the Lithium Niobate photonics community is its chemical stability, making it difficult to etch and pattern. At EPFL, the HDLN project has addressed this challenge by developing a novel etching method using a new hard-mask material: Diamond-like Carbon. This advance has enabled us to fabricate high-quality, high-confinement Lithium Niobate waveguides with losses below 4 dB/m [publication 1].

Photonic integrated circuits are typically fragile and require protection and isolation from environmental factors. Silicon Dioxide is an ideal cladding material, but current deposition methods often suffer from hydrogen-related absorption due to the precursor used. Within HDLN, EPFL has overcome this challenge by developing a new method for silicon dioxide cladding deposition using silicon tetrachloride, a hydrogen-free precursor [publication 2].  In summary, we can now fabricate low-loss, high-confinement Lithium Niobate waveguides with high-quality silicon dioxide cladding at EPFL. This advancement enables our partners in HDLN to further explore various interesting functionalities and applications on the Lithium Niobate platform

The optical microscopy (left) and the scanning electron microscopy of the Lithium Niobate grating couplers fabricated by the Diamond-like Carbon based deep etch process. The colorful optical reflection comes from the interference effect.